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超声波塑焊机在PBT材料工艺,焊接质量有什么影

发布者:嘉能超音波  发布时间:2016-09-14  查看:次  【

文章摘要: 超声波塑焊机在PBT材料工艺,焊接质量有什么影响? 随着热塑性塑料及复合材料的广泛应用,超声波塑焊机作为一种有效的连接手段日益受到人们重视。超声波塑焊机是塑料加热连接方
超声波塑焊机在PBT材料工艺,焊接质量有什么影响?
随着热塑性塑料及复合材料的广泛应用,超声波塑焊机作为一种有效的连接手段日益受到人们重视。超声波塑焊机是塑料加热连接方法中最有效的焊接方法。但超声波塑焊机热塑性塑料的产品强度一般都比较低,难以满足产品强度要求。PBT作为一种热塑性塑料,具有高耐热性、韧性、耐疲劳性和优良的绝缘性能等。由于PBT成型收缩率大,在1.7%一2.3%,所以在实际PBT材料应用中,为改善其成型工艺,通常添加玻璃纤维添加剂来对其改性。改性后的PBT材料拉伸强度,弯曲强度,热变性温度大幅提高,焊接性能也会随之改变。

 

    RESUXINGCAILIAOZAISHIJIDEYINGYONGZHONG,TONGCHANGSHIGAIXINGHOUDEFUHEXINGCAILIAO,HANJIEZHILIANGHUISHOUDAOGEZHONGTIANLIAODEYINGXIANG。DUIGAIXINGFUHECAILIAODEYANJIUSHICHAOSHENGBOSUHANJICAILIAOYANJIUDEZHONGYAOFANGXIANG,DUIGAIXINGHOUDEJUBINGXIJINXINGLECHAOSHENGBOSUHANJISHIYAN,FAXIANTIANLIAODUIHANJIEQIANGDUDEYINGXIANGGEBUXIANGTONG。HANJIEQIANGDUSUIZHEMEIZHONGTIANLIAOHANLIANGDEZENGJIAERXIAJIANG。

    MUQIAN,GUOWAISULIAOHANJIESHEBEIXINGNENGYOUYUE,DANJIAGEANGGUI,SHIGUONEIHANJIESHEBEI5~10BEI。GUONEISULIAOHANJIESHEBEIJIAGEDILIAN,DANKONGZHIJINGDUHEWENDINGXINGCHA,ZHUYAOYINGYONGYUDIDUANCHANPINSHICHANG。

    WOMENTONGGUODUIGAIGAIXINGPBTCHANPINCHAOSHENGBOSUHANJIGONGYIDEYANJIU,LAIKAIFAGAOXINGJIABIDEGUOCHANHUACHAOSHENGBOSUHANJISHEBEI,BINGFAXIANBOXIANBILIYUPBTCAILIAOHANJIEQIANGDUHEHANJIECANSHUZHIJIANDEBIANHUAGUILV,ZHIDINGZUIJIADEHANJIEGONGYICANSHU,TIGAOCHANPINHANJIEGONGYIZHILIANG。

1SHIYANFANGAN

3d跨度走势图带连线     MOUXILIEHANJIECHANPINCAILIAOWEIGAIXINGPBT,BOXIANBILIFENWEILIANGZHONG,20%HE30%。HANXIANZHIJINGWEIφ70mm。

    HANHOUCHANPINZHILIANGYAOQIURONGSHENKONGZHIZAI0.70~0.85mm,HANJIEQIANGDU≧1 000N。

    YOUYUCHANPINJIEGOU,CAILIAOTEXINGYIJICHANPINHANJIEZHILIANGYAOQIU,SHIDEHANJIESHIDUIHANJIESHEBEIHEGONGYICANSHUDEYAOQIUFEICHANGGAO。SHEBEIXUANXINGSHIPINLVXU20kHz,GONGLVXUDADAO2500W,HANJIEZHENFUYAOQIUKONGZHIZAI60~125μm ,BINGJUBEIRONGSHENKONGZHIGONGNENGHEHANJIEQIYAFENDUANKONGZHIGONGNENG。GENJUSHENGCHANXIANZHUANG,XUANYONGLIANGZUBOXIANHANLIANGBUTONGDEPBTHANJIELINGJIAN:LIANGZUHANJIANXINGZHUANGJIEGOUCHICUNYIZHI,HANXIANSHEJIWEIJIANJIAOHUANXINGJIEGOUHANXIANZHIJINGφ70mm ,  AZUYANGPIN:BOXIANHANLIANG20%;  BZUYANGPIN:BOXIANHANLIANG30%。

3d跨度走势图带连线     CHAOSHENGBOSUHANJISHEBEIXUANXING:20kHz ,  3 000W。

    HANJIEMOSHIXUANYONGRONGSHENMOSHI。

   PBTHANJIEZHENFUTONGCHANGZAI60~125μm,HANTOUSHEJIDEZUIDAZHENFUWEI88μm。

    GUYANZHENGSHISHIYONGDEZHENFUFANWEIZAI70%~100%。

YANZHENGFENXIHANJIEYALIDUIHANJIEQIANGDUDEYINGXIANG

3d跨度走势图带连线     SHIJIHANJIEGUOCHENGZHONGFAXIAN,HANJIEYALIZAIDIYU400NSHI,HANJIESHIJIANGUOZHANG,HANJIEQIANGDUDI,HANJIEYALIZAIDAYU1500NSHI,HANJIESHIJIANGUODUAN,CHANSHENGXUHANDAOZHIHANJIEQIANGDUDI,GUZAIWOMENZHONGDEYANZHENGYALIFANWEIZAI400~1500N。

3d跨度走势图带连线     HANJIECANSHUSHEJIRUXIA。

   (1)XUANYONGAZUYANGPINHANJIEGUOCHENGZHONGYALIBUBIAN。

3d跨度走势图带连线     HANJIECANSHUSHEDING:XUANYONGDIYAHANJIEHEGAOYAHANJIE。

    ①DIYAHANJIEYALIF=500N

3d跨度走势图带连线     DIYAHANJIEYALIQUXIANTURUTU1SUOSHI。

 

3d跨度走势图带连线     ZHENFUA=88x85%=75μm;

3d跨度走势图带连线     HANJIERONGSHEND=0.65mm;

    BAOCHISHIJIANHT=0.5s。

3d跨度走势图带连线     CESHIYANGPINSHIJIRONGSHENFANWEI0.73~0.78mm。

    CESHIYANGPINLABALISHUJURUBIAO1。

    ②GAOYAHANJIEYALIF=1500N

3d跨度走势图带连线     HANJIEYALIQUXIANTURUTU2SUOSHI。

 

3d跨度走势图带连线     ZHENFUA=88x85%=75μm;

    RONGSHEND=0.65mm;

3d跨度走势图带连线     BAOCHISHIJIANHT=0.5s。

    CESHIYANGPINSHIJIRONGSHENFANWEI0.72~0.78mm.

3d跨度走势图带连线     CESHIYANGPINLABALISHUJURUBIAO2。

3d跨度走势图带连线     ZAIJIAOGAODEHANJIEYALIXIA,HANJIEXIANSHOUJIYAYAZHONGERXIAXIAN,SHIQULEHANJIEXIAOGUO,XINGCHENGSULIAOLINGJIANMIANYUMIANDEQIANGPOHANJIE,ERFEISANJIAOXINGDIANDEDAOYINHANJIE,SUOYICHANSHENGHANJIEJIAXIANG,SHIJILABALIJIAOXIAO。

3d跨度走势图带连线    (2)  AZUYANGPINHANJIEGUOCHENGZHONGGAIBIANYALI。

     F1=500N,F2=1500N。

HANJIEYALIQUXIANRUTU3SUOSHI。

 

3d跨度走势图带连线 ZHENFUA=88x85%=75μm;

RONGSHEND=0.65mm;

BAOCHISHIJIANHT=0.5s。

CESHIYANGPINSHIJIRONGSHENFANWEI0.74YI0.79mm.

CESHIYANGPINLABALISHUJURUBIAO3。

    GENJULABALIDECESHISHUJUFAXIAN,HANJIEGUOCHENGGAIBIANQIYA,DUIHANJIEQIANGDUYOUMINGXIANDETIGAO,LABALIJUNZHITIGAOLEYIBEI。

    ZHEISHUOMINGHANJIEGUOCHENGZHONGYALIDUIHANJIEQIANGDUDEYINGXIANGFEICHANGMINGXIAN,SUIHANJIESHENDUDEBUDUANZENGJIA,HANXIANJIANJIANQUYUBIANPING,RONGJIEXUYAOGENGDADENENGLIANGLAISHIHANLIAORONGHUA,YALISUIHANJIESHENDUDEJIASHENERBUDUANDIZENGJIA,HUIYOUXIAOGAISHANRONGHUAMOXINGTAIBIANHUAGUOCHENG,TIGAOHANJIEQIANGDU。

1.2YANZHENGFENXIBOXIANBILIDUIGAIXINGPBTHANJIEGONGYIDEYINGXIANG

3d跨度走势图带连线    (1)BOXIANBILIDUIHANJIEYALIDEYINGXIANG。

    XUANYONGLIANGZUDIANXINGDEHANJIEYALICANSHU,FENWEIHANJIEDIYACANSHUHEHANJIEGAOYACANSHU,DUIA,  BLIANGZUYANGPINJINXINGHANJIESHIYAN。

    HANJIEYALIQUXIANTURUTU4SUOSHI。

 

    ZHENFUA=88x85%=75μm;

    RONGSHEND=0.65mm;

    BAOCHISHIJIANHT=0.5s。

   1)DUIAZU(BOXIANHANLIANG20%)YANGPINSHEZHIBUTONGDEHANJIEYALICANSHUJINXINGSHIYAN。

3d跨度走势图带连线     AZU(20%BOXIAN)YANGPINZAIDIYAHEGAOYAXIADEYANGPINCESHISHUJURUXIA:

    DIYACANSHUQUXIANXIADECESHIYANGPINSHIJIRONGSHENFANWEI0.74~0.80mm。

3d跨度走势图带连线     DIYALABALISHUJURUBIAO4。

    GAOYACANSHUQUXIANXIADECESHIYANGPINSHIJIRONGSHENFANWEI0.76~0.81mm。

    GAOYALABALISHUJURUBIAO5。

 

    CONGCESHISHUJUFENXI,AZUYANGPIN(BOXIANBILI20% ),HANJIEYALIXIAOSHIHANJIEQIANGDUJIAODA。ZHEIBIAOMINGZAIDIYACANSHUQUXIANXIA,CAILIAORONGJIEXIAOGUOHAO;ERZAIGAOYACANSHUQUXIANXIA,CAILIAOGENGRONGYIBEIYAKUI,RONGJIESHIJIANBIANDUAN,DAOZHIRONGJIEQIANGDUFANERXIAJIANG。

   2)DUIBZU(BOXIANHANLIANG30%)YANGPINSHEZHIBUTONGDEHANJIEYALICANSHUJINXINGSHIYAN。

    DIYACESHIYANGPINSHIJIRONGSHENFANWEI0.76~0.82mm,DIYALABALISHUJURUBIAO6。GAOYACESHIYANGPINSHIJIRONGSHENFANWEI0.76~0.81mm,GAOYALABALISHUJURUBIAO7。

3d跨度走势图带连线     CONGCESHISHUJUFENXI,BZUYANGPIN(BOXIANBILI30% ),HANJIEYALIDASHIHANJIEQIANGDUJIAODA。ZHEIBIAOMINGZAIGAOYACANSHUQUXIANXIAHANJIE,BYANGPINCAILIAORONGJIEXIAOGUOHAO,PBTRONGHEQUFENZIJIEGOUWEISHOUSUN。

 

3d跨度走势图带连线     ZONGHEFENXIA,  BLIANGZUYANGPIN,BOXIANHANLIANGBILISHENGGAO,PBTCAILIAOYINGDUXIANGDUIJIADA,HANJIEYALISHENGGAO,HUITIGAOHANJIEQIANGDU。

3d跨度走势图带连线     BZUDIYAYANGPIN,HANJIESHIJIANZAI0.7~0.8sZHIJIAN,CHANSHENGRELIANGGUODA,YINQIRONGHEQUYILIAOXIANZHU,HANJIEQIANGDUFANERJIANGDI。

3d跨度走势图带连线    (2)BOXIANBILIDUIHANJIEZHENFUDEYINGXIANG

    BOXIANHANLIANGGAODEPBTCAILIAO,YINGDUDA,HANJIEXINGHAO,TONGSHIRONGJIESHIXURONGJIERELIANGXIANGDUIJIAOSHAO;BOXIANHANLIANGDIDEPBTCAILIAO,CAILIAOYINGDUDI,ERRONGJIESHIXURONGJIERELIANGXIANGDUIJIAODUO。YINCIBOXIANHANLIANGGAIBIANSHI,HANJIEZHENFUYINGSUIZHIYOUXIANGYINGDEBIANHUA。

    JIYUYISHANGSHIYANSHUJUFENXI,AZUBOXIANHANLIANGDIDEPBTCAILIAO,SHIHEXUANYONGXIANGDUIJIAOXIAODEHANJIEYALI。

    ZAICIXUANYONGHANJIEDIYACANSHUQUXIAN,PIPEIBUTONGHANJIEZHENFU,JINXINGHANJIESHIYAN。

    BZUBOXIANHANLIANGGAO,SHIHEXUANYONGXIANGDUIJIAODADEHANJIEYALI,ZAICIXUANYONGHANJIEGAOYACANSHUQUXIAN,PIPEIBUTONGHANJIEZHENFU8s% ,  100% ,JINXINGHANJIESHIYAN。

   1) AZUYANGPINSHIYAN

    ①AZUZHENFUA=88×85%=7sμm;

3d跨度走势图带连线     RONGSHEND=0.65mm;

3d跨度走势图带连线     BAOCHISHIJIANHT=0.5s。

3d跨度走势图带连线     YALIQUXIANCANKANTU4。

    AZUHANJIEDIYAYANGPINLABALICESHISHUJUCANKANBIAO4。

3d跨度走势图带连线     ②AZUZHENFUa=88×100%=88μm;

3d跨度走势图带连线     RONGSHEND=0.6smm;

BAOCHISHIJIANHT=0.5s。

YALIQUXIANCANKANTU4.

3d跨度走势图带连线 AZUHANJIEDIYAYANGPINCESHISHUJURUXIA:

GAOYACESHIYANGPINSHIJIRONGSHENFANWEI0.76~0.83mm。

 

   

 

    GENJUSHUJUFENXI,AZUZHENFUJIAODASHIHANJIEQIANGDUJIAODA;AZUBOXIANHANLIANGJIAODI,RONGJIESHIRONGJIEQUYURONGJIESHIXURELIANGJIAODA,ZHENFUJIAODASHI,NENGCHANSHENGGENGDUODENENGLIANG,RONGJIEGENGCHONGFEN。

   2) BZUYANGPINSHIYAN

    ①BZUZHENFUA=88x85%=75μm;

3d跨度走势图带连线     RONGSHEND=0.65mm;

3d跨度走势图带连线     BAOCHISHIJIANHT=0.5s。

3d跨度走势图带连线     YALIQUXIANCANKANTUYALIQUXIANCANKANTU4。

3d跨度走势图带连线     BZUHANJIEGAOYAYANGPINLABALICESHISHUJUCANKANBIAO7。

    ②BZUZHENFUA=88x100%=88μm;

3d跨度走势图带连线     RONGSHEND=0.65mm;

3d跨度走势图带连线     BAOCHISHIJIANHT=0.5s。

    YALIQUXIANCANKANTUYALIQUXIANCANKANTU4。

3d跨度走势图带连线     YANGPINCESHISHUJURUBIAO9SUOSHI。

    GAOYACESHIYANGPINSHIJIRONGSHENFANWEI0.76~0.79mm。

3d跨度走势图带连线     GENJUSHUJUFENXI,BZUZHENFUJIAOXIAOSHIHANJIEQIANGDUJIAODA;BZUBOXIANHANLIANGJIAOGAO,RONGJIESHIRONGJIEQUYURONGJIESHIXURELIANGJIAOXIAO,ZHENFUJIAODASHI,CHANSHENGRELIANGGUODUO,GAOYAXIARONGHEQUYILIAOXIANZHU,HANJIEQIANGDUFANERJIANGDI。

2SHIYANJIEGUOFENXI

3d跨度走势图带连线     ANZHAOSHEJIDEHANJIEYALI,DUIBISHIYANHANJIEQIANGDUDESHUJULAIKAN,PBTCAILIAOXUYAOZAIYIDINGDEHANJIEYALIFANWEINEI,CAINENGYOUXIAOHANJIE。TONGSHIHANJIEGUOCHENGZHONG,HENGDINGDEHANJIEYALI,HANJIEXIAOGUOBUJIA,YALISUIRONGSHENDEGAIBIANERGAIBIAN,CAINENGBAOZHENGHANJIEZHILIANG。

    TONGSHIPBTZHONGBOXIANHANLIANGDEBILI,DUIHANJIECANSHUDEYINGXIANGHENDA,HANJIEYALIHEZHENFUYAOSUIZHIBIANHUAERZUOXIANGYINGDEDIAOZHENG。

    CONGSHIYANHANJIELABALISHUJULAIKAN:

   (1) AZU(BOXIANHANLIANG20%) PBTCHANPIN,ZAIZHENFUA=88μm,DIYAHANJIEYALIQUXIANXIA(F: 400NYI>700N),LABALIJUNZHIDA1376.9N≧1000N,ZUIXIAOSHIYANZHIWEI1144N≧1000N,MANZUCHANPINDEHANJIEZHILIANGYAOQIU。

   (2)  BZU(BOXIANHANLIANG30%)  PBTCHANPIN,ZAIZHENFUA=75μm,DIYAHANJIEYALIQUXIANXIA(F: 650NYI>1 250N ),LABALIJUNZHIDA1 582.2N≧1 000N,ZUIXIAOSHIYANZHIWEI1 244N≧1 000N,YIMANZUCHANPINDEHANJIEZHILIANGYAOQIU。

    TONGGUOSHIYANSHUJU,DECHUYIXIAGUILVHEJIELUN。

3d跨度走势图带连线    (1)  PBTHANJIEZHILIANGSHOUHANJIEYALIDEYINGXIANG,HANJIEGUOCHENGZHONGYALISUIRONGSHENDEZENGJIAERBUDUANZENGJIA,NENGYOUXIAOGAISHANHANJIEQIANGDU。

3d跨度走势图带连线    (2)  PBTHANJIEYAOZAIYIDINGDEHANJIEYALIFANWEINEI,CAINENGJINXINGYOUXIAODEHANJIE。WOMENZHONG,HANXIANZHIJINGφ70mm,HANJIEYALIKONGZHIZAI400~1500NZHIJIANBIJIAOLIXIANG。

   (3)GAIXINGPBTZHONGBOXIANBILI20%,HANJIEYALIYINGXIANGDUIJIANXIAO,ZHENFUXIANGDUIJIADA,HUIYOUXIAOGAISHANHANJIEZHILIANG。JIANYIHANJIEYALIKONGZHIZAI400~800N,HANJIEZHENFUKONGZHIZAI75~80μmZHIJIAN,HANJIEZHILIANGJIAOJIA。

3d跨度走势图带连线    (4)GAIXINGPBTZHONGBOXIANBILI30%,HANJIEYALIYINGXIANGDUIJIADA,ZHENFUXIANGDUIJIANXIAO,HUIYOUXIAOGAISHANHANJIEZHILIANG。JIANYIHANJIEYALIKONGZHIZAI650~1500N,HANJIEZHENFUKONGZHIZAI80~88μmZHIJIAN,HANJIEZHILIANGJIAOJIA。

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